Zhangjiagang Mentors Machinery Co.,Ltd is a professional manufacturer for wire drawing machine,annealing machine,bunching machine and other wire processing equipment.In 2017, the Copper Wire Drawing Machine we have already supplied to world well-know company such as Sumitomo, Jiangxi Copper Corporation (Fortune global 500 companies).New Design Remote Controlled Full Automatic copper wire drawing machine, which can load and unload bobbin automatically, to help our customer reduce dependence on operator and developing faster.
Why Choose Us
Rich Experience
Brainpower has 20 years of R&D and production experience in the field of wire drawing machine, providing high-quality and durable equipment for wire and cable industry, and continuously creating value for customers in terms of equipment output, energy consumption and labor.
Quality Assurance
Our company's R&D team continues to innovate, focusing on improving production efficiency and customer experience to meet thecustomized needs of companies of different sizes.Passed ISO 9001 and CE quality management system certification.
One-stop solution
With international advanced technology,Brainpower provide whole solutions for Wire Drawing Machine, Rod breakdown machine and Multi-wire drawing machine.With the aim of integrity,efficiency, focus and innovation,we believe will win future together with all customers.
Advantages of Copper Wire Drawing Machine
Enhanced Mechanical Properties
The drawing process fortifies copper, rendering it stronger and more resilient for diverse applications.
Precise Dimensional Control
Drawing machines yield wires with exacting tolerances, ensuring consistency and quality.
Efficiency and Productivity
Automation boosts production rates while reducing labor costs, optimizing manufacturing efficiency.
Types of Copper Wire Drawing Machine
Two Wires Drawing Machine
Two Wires Drawing Machine is used for drawing and annealing copper wire with wire range 0.12-0.35mm , followed by single or dual spool take-up.
17 Dies Intermediate Copper Wire Drawing Machine
The 17 Dies Intermediate Copper Wire Drawing Machine capstan is made of silicon carbide, which has good wear resistance and long life.
Copper Rod Breakdown Machine
Copper Rod Breakdown Machine is used for drawing copper rod to 1.2-3.5mm wire, followed by winding at drop coiler and dual-spool take-up.
Multi Wire Drawing Machine
Multi Wire Drawing Machine is used for drawing and annealing copper wire with wire range , followed by single or dual spool take-up. Since on the Multi Wire Drawing Machine, multiple wires are simultaneously collected on one spool, the time, place, and labor required for handling spools (including loading, unloading, and handling, etc.) can be greatly reduced.
Wire Drawing With Annealing Machine
Wire Drawing With Annealing Machine adopts four-contact wheel three-stage annealing method, which is used for matching with copper wire drawing machine.
Electrical Wire Making Machine
Electrical Wire Making Machine is used for drawing fine copper wire 0.15-0.32 mm from max input wire 1.38 mm. Finished wire is wound by 300 steel bobbin.
Specification
|
Machine type |
BRN-DT24.2A |
|
Inverter control |
Dual inverter control |
|
Drawing dies No./max. |
24×2 |
|
Inlet diameter |
0.5- 1.0mm |
|
Out diameter |
Ø0.12- 0.35mm |
|
Drawing line speed |
1800mpm/max |
|
Slip ratio of m/c |
13% |
|
Fix speed capstan slip ratio |
8% |
|
Frame |
Welded by steel plate |
|
Capstan |
Ceramic plasma capstan |
|
Main motor |
18.5 kw |
|
Spooler motor |
4kw |
|
Annealing voltage |
DC 0-60V |
|
Annealing current |
DC 300A |
|
Protection type |
Steam or nitrogen |
|
Spool bobbin size |
Ø 300mm or customization |
|
Transmission type |
By timing belts |
|
Spooler control |
PID Synchronous spooler |
|
Detecting device |
Weight balance by swing arm |
|
Tension control |
Weight balance type |
|
Lubrication type |
Spray type |
|
Brake |
Magnetic brake |
|
Power source |
380v 50/60 HZ or customization |
Copper Wire Drawing Machine size
Large wire drawing machine
Maximum incoming wire diameter: 8mm. Outgoing diameter between 1.2 to 3.5mm, some equipped with annealing device.
Medium wire drawing machine
Incoming wire diameter: between 2.6 to 3.5mm. Outgoing diameter between 1.2 to 2.0mm, some equipped with annealing device.
Fine wire drawing machine
Incoming wire diameter: between 1.6 to 0.8mm. Outgoing diameter between 0.08 to 0.15mm, some equipped with annealing device.
Super fine wire drawing machine
Incoming wire diameter: between 0.15 to 0.4mm. Outgoing diameter between 0.12 to 0.03mm, some equipped with annealing device.
Copper Wire Drawing Machine Process
Preparation
Copper ingots undergo cleaning and preparation, including surface defect removal and pre-lubrication, to facilitate smooth drawing.
Feeding
The payoff unit feeds copper into the drawing machine at a controlled speed, dictated by ingot size, desired wire diameter, and material properties.
Drawing
As the copper wire traverses the die, its diameter reduces, concurrently enhancing its strength and altering mechanical properties.
Intermediate Annealing
In multi-stage drawing processes, intermediate annealing alleviates internal stresses, preserving ductility and averting breakage.
Coiling
The take-up unit winds the wire onto a spool or coil, meticulously controlling tension to ensure defect-free winding.
Quality Control
Post-drawing, rigorous inspection and testing ascertain dimensional accuracy, mechanical properties, and adherence to specifications.
Main Components
Payoff System
The payoff system is responsible for evenly feeding the copper rods into the drawing dies. This system is designed to ensure the stability and continuity of the material during the drawing process. Controlling the payoff speed and pulling force is crucial for ensuring production efficiency and product quality. By adjusting these parameters appropriately, it effectively prevents breakage and deformation of the copper wire, thereby improving the quality of the final product.
Drawing Dies
The drawing dies are the core components of the copper wire drawing machine. The design and material of the dies directly affect the diameter accuracy and surface quality of the copper wire. Dies are typically made of hard alloy materials to enhance wear resistance and lifespan.
Cooling System
During the drawing process, significant heat is generated due to friction and deformation. The cooling system uses circulating coolant to lower the temperature of the copper wire, preventing overheating that could compromise material properties.
Control System
Modern copper wire drawing machines are equipped with advanced PLC control systems that can monitor and adjust production parameters in real time, such as drawing speed, pulling force, and temperature. This system enhances the automation level and stability of production.
Packaging and Delivery
|
Packaging Details |
1. Film packing 2. Wooden package 3. Enclosed wooden package |
|
Delivery Time |
90 working days after received your payment |
|
Payment Terms |
T/T or western Union |
FAQ
As one of the leading copper wire drawing machine manufacturers and suppliers in China, we warmly welcome you to buy high-grade copper wire drawing machine for sale here from our factory. All customized products made in China are with high quality and competitive price. Contact us for pricelist.
Rod Breakdown Machine for Copper, Wire Drawing with Annealing Machine, Multi Wire Drawing Machine